CONCLAD ULTIMA SPARES
OEM quality spares for Eirich Mixer, TEKA Mixer & Lodige Mixer . These are manufactured using hi-tech equipments in a controlled atmosphere which ensures best properties from the most advanced input materials. The Tungsten Carbide used are of optimised chemistry and customised grain size and shape to maximise performance against exteme gouging and sliding erosion and abrasion.
We supply the OE manufactured slewing bearing for all models of Eirich Mixers to maintain the quality level at the available best.
CAST -O- GLIDE
Extremely high wear resistant, almost NIL Dilution, Anti-Clogging and Anti-Hang-up wear liner. Has 39% less Coefficient of Friction than Quench & Tempered plate,
CAST-O-GLIDE offers minimum 6 times wear protection over Q&T plates. It far exceeds performance of normal rough surface weld clad wear plate which in any case cannot be used when the flow of material requires a smooth surface.
CAST-O-GLIDE is your guarantee against wear due to Abrasion, Erosion & Impact and the most effective solution for Clogging, Hang-ups & carry-backs in chutes, dump bodies, excavator buckets and other equipments.
CAST -O- GLIDE VARIHARD
Unprecedented product for extreme performance. World's most wear resistant wear liners for temperatures up to 1000 deg C. Smooth surface with extremely high wear resistance even at elevated temperatures. Offers double the life over ARCO 1600 or similar wear liners.
TRIBOHARD PIPE
Standard API / ASTM pipe internally clad with a chromium carbide overlay especially designed to combat the complex wear that pipes undergo. Extreme wear resistant pipes even for as low as 75 mm diameter.
TriboHard Pipes are highly resistant to abrasion from bulk materials such as: Coal, Coke, Fertilizer, Fly Ash, Bottom Ash, Slag, Silica Sand, Slurry, refractory materials, Other Highly Abrasive Materials, Sewage Grit, Glass, Ore, Potash, etc.
ULTIMACLAD
Revolutionary “UltimaCLAD ’ Wear Liner is a High Density and Ultra-Wear Resisting Carbide System that has been engineered to handle high impact, high abrasion & high erosion in a single product. High ratio of CLAD to Base for Extreme performance in HEMM and Chutes/Hoppers , grizzly bars, etc. It is a truly engineered wear segment or components for maximum wear resistance made with sophisticated process & technology with ZERO DILUTION of hard layer that reduces the Life Cycle Costs multi-fold.
Long-life Ultima CLAD offers the ultimate in protection for extreme applications resulting in
Increased production
Less down time
Reduced maintenance costs
4XP HEMM WEAR PARTS
For highest performance in wear components of HEMM. Using a mix of most wear resistant carbides in a matrix system that ensures unprecedented performance by offering maximum resistance against gouging and high pressure abrasion & erosion with associated impact.
HYPERCLAD - DS
Double sided wear plate for wear protection from all sides. Offers great performance in applications where fine particles cause abrasive and erosive wear on wear liners from all sides viz: Classifiers, cage rotor, etc.
Applications: Cement industry: Separators, Mixing Paddles, etc.
Thickness Range:
HYPERCLAD – RAZR
Exclusively thin wear plate where thickness on the application is is a limitation and one if forced to use Quench & Tempered plate. Well no more. HYPERCLAD – RAZR is offered in thickness as low as 3+3 mm. HyperCLAD RAZR extra thin CCO Plate is manufactured using a sophisticated computer controlled system that deposits a highly abrasive resistant chromium carbide overlay on a steel substrate as low as 3 mm producing consistent chemistry and microstructure.
Applications:
Cement , Steel, Mining, Power, Foundry, etc.
Thickness:
IMABER CARBIDE SYSTEM
A Revolutionary development for High Impact High Abrasion applications viz: Hammers, Jaw Crushers, Impactors, etc.
SUIGA iMaber Carbide System - a breakthrough designed & engineered to dramatically improve wear life of components in abrasive wear under severe impact
Globally, we are one of the most knowledgeable in High Impact & High Stress Gouging Abrasion and hence are best equipped to offer not only dedicated solutions but also customised ones with innovative carbide system.
Application areas:
Impactors/Blow Bars
Jaw Crusher Plates
Hammers
Breaker Blocks
Cone Crusher mantle/ Conclave
NUTHINK TUNGSTEN CARBIDE
Premium range of various grades of Tungsten Carbide Powders for Flame Spray, HVOF, Plasma & Laser Process. High density and high performance.
VARIHARD Flexible TC Cord with a central Nickel core wire for ultimate wear protection to be used in Gas or TIG Welding. Has been customised to perform the best against extreme wear problems.
VARIHARD SteelCase TC Rod is an innovative virgin cast Tungsten Carbide in advanced steel alloy system to be used with Gas welding or TIG Welding. VARIHARD Flexi TC Wire deposits Tungsten carbide using MIG process with high deposition rate and is particularly useful in getting far superior life from Earthoving Equipments wear components.
SPRAY WELD POWDER DELIVERY SYSTEM
SUIGA SprayWeld Powder Delivery System is designed for working with all internationally available grades of spray weld powders for giving protective coating on variety of metals by means of an Oxy-Acetylene flame process.
Whether be it Tribojet System or SprayWeld System with different powder delivery rates, we are there for you !
VARIHARD FLEXIBLE TC CORD
VARIHARD Flexible TC Cord is a high-performance anti-wear product in the form of a nickel core flexible rod coated with an elastic binder containing both Fused Tungsten Carbide (FTC) and self fluxing Ni alloy powder developed for oxyacetylene brazing or Tungsten Inert Gas (TIG) welding.
Performance has been enhanced using step-gradation of TC used thereby more carbides in less space. The superior binder leads to reduction in fume odour, no splashing and better fluidity.
VARIHARD STEELCASE TC ROD
VARIHARD SteelCase TC Rod is a high-performance anti-wear product in the form of tungsten carbides as the hard phase in an innovative steelcase offering very high wear resistance at optimised cost. These welding rods are suitable for flame brazing & TIG welding and used for surface wear protection of metal parts undergoing extreme wear.
VARIHARD FLEXI TC WIRE
VARIHARD Flexi TC Wire is a high-performance anti-wear product in the form of a 100% CO2 gas-shielded arc flux cored wire with tungsten carbide particles in a high hardness iron matrix developed for Metal Inert Gas (MIG) welding.
NUTHINK TUNGSTEN CARBIDE ROLLS
Tungsten Carbide Rolls for Bar & Rod Mills. Most optimised grain size and chemistry ensures maximum life. Also offered in Titanium carbide grades.
THERMAL SPRAY WIRES
High Quality Thermal Spray Wires in the form of various alloys for arc spray & flame spray. These can meet different thermal spray coating applications. We provide factory fresh materials.
Iron Based Alloy
Nickel Based Alloy
ASW 73 (~Tafa 73MXC); ASW 76 (~Tafa 76MXC); ASW 74 (~Tafa 74MXC); ASW 79 (~Tafa 79B); ASW 75 (~ Tafa 75B); ASW 06C (~Tafa 06C); Invar 36; ASW 06T (~Tafa 06T); ASW 70T (~Tafa 70T); ASW 45CT (~Tafa 45CT) ; ASW 78T (~Tafa 78T); ASW 71T (~Tafa 71T); ASW 77T ( ~Tafa 77T); ASW FeNi52; ASW NiCr35/20
Copper Based Alloy
Al Bronze & other Copper alloys
Amorphous Alloy Core Wire equal to Vecalloy B: Designed for Arc Spray system offering high wear resistance at high temperature upto 950 degC
CU WELD-KOLD
A revolution in joining Copper and most Ferrous and Copper Alloys. The most versatile recently invented alloy system that gives porosity free welds of Cu to itself, Cu to MS, SS, Nickel Alloys and Cu to Cu Alloys with NO Preheat or much lower preheat. Exhibits superior strength and conductivity than conventional alloys eliminating usage of highly expensive silver based alloys.
Cu WELD-KOLD can replace most Silver Alloys & others with BETTER RESULTS & at MUCH LESS COST
Al-COPPER BRAZE LT
Innovative alloys for efficient & high strength brazing of Aluminium to Copper and Aluminium to Aluminium in the latest seamless flux cored as well as sintered forms.
These are supplied in the form of rod, wire, rings, paste as demanded by application. Innovative seamless design makes automation possible.
We can also undertake supply of such aluminium / copper components where such joining is involved.
Al-STEEL BRAZE LT
Innovative alloys for efficient & high strength brazing of Aluminium to Mild Steel, Aluminium to Galvanized Steel, Aluminium to Stainless Steel and Aluminium to itself in seamless flux cored and sintered forms.
These are supplied in the form of rod, wire, rings, paste as demanded by application. Innovative seamless design makes automation possible.
We can also undertake supply of such aluminium / SS components where such joining is involved.
EXPLOSION WELDING SOLUTIONS
Explosion Welding Clad Metal Plate
Stainless Steel/Steel Clad Plate
Copper & Copper Alloy/Steel Clad Plate
Titanium/Steel Clad Plate
Nickel & Nickel Alloy/Steel Clad Plate
Electrical Transition Joints
Aluminum-Steel
Aluminum-Titanium-Steel
Copper-Aluminum
Copper-Steel
Aluminum-Steel for Shipbuilding
Build-up Welding Flanges
Explosion Clading Pipe
Bimetallic Metal Cathode Conducting Bar
Copper/Aluminium Conducting Bar
Titanium/Copper Conducting Bar
Stainless Steel/Copper Conducting bar
REVOLUTIONARY JOINING SOLUTIONS
Innovative and revolutionary joining solutions are available for such materials as : Titanium to Copper or Aluminium , Titanium to Stainless Steel, Tungsten Carbide to Aluminium, Zirconium alloys to Aluminium or Copper, Tantalum to Titanium, etc.
These innovative joining design allow engineers to use expensive weldable materials only where needed. Forgings and castings can be replaced with less expensive forgings or castings. They can be welded to bar stock, tubes, plates, and endless applications.
CONCLAD FLEXTEX
The next level in wear resistance, CONCLAD FlexTeX is an exceptional process that uses tungsten carbide and a nickel brazing alloy in the form of “cloth” to make cladding complex shapes possible. The tungsten carbide filled coating has high levels of abrasion and erosion resistance due to the small particles used.
CONCLAD FLEXSOL
CONCLAD FLEXSOL uses tungsten carbide and an innovative proprietary brazing filler mix to make cladding on complex and thin shapes possible. It consists of:
Innovative Brazing Filler Mix | Carbides
Binder | Solvent
HARDBANDING SOLUTIONS
Hardbanding is a wear-resistant protective metal coating, arc welded onto the drill pipe tool joint surface, in order to extend its service life and to reduce casing wear.
Available in Chromium carbide as well as innovative Tungsten Carbide options
DECANTER CENTRIFUGE
WEAR SOLUTIONS
A Decanter Centrifuge separates solid materials from liquids in one single continuous process using centrifugal forces that can be well beyond 3000 times greater than gravity. Under high centrifugal forces, the denser solid particles are pressed outwards against the rotating bowl wall causing EXTREME SLIDING ABRASION on the outer edges of the conveyor flights.
SUIGA Offers the following wear solutions as per international standards for such applications in improved chemistry & optimized grain shape and size to improve performance.
Flame spray powders
Tungsten Carbide Flexible Cord
Tungsten Carbide in steel matrix (min 5 times life increase over electrodes hardfacing)
Tungsten Carbide Tiles for flights
Tungsten Carbide components viz: Nozzles, half-moon sleeve, various wear liner, etc
Brazing Alloys for direct brazing of tiles to scroll in shim as well as strip and rod form.
HEAVY ENGINEERING
Vertical Mill proprietary spares for Cement Plant & Power plant. We supply spares for leading process licensors viz: Pfeiffer, Loesche, FLS, KHD, etc. as per OEM recommended material as well as with improved materials with far improved performance over OEM standards.
We supply process equipments made in exotic metal alloys viz: Inconel, Incoloy, Hastelloy as well as in Titanium and Tantalum alloys. In non-ferrous we can take up complex jobs viz: Al-Cu joining, Al-SS/MS joining, joining Cryogenic Aluminium alloys, Any Cu Alloy to itself or ferrous alloys, etc. We can develop Welding Procedure Specification (WPS) for these joints as well.
With a background of Larsen & Toubro, a USD 21 Bn Company and a leader in engineering & construction in Hydrocarbon as well as in high end process equipment, we carry the right knowledge and expertise to deliver the right products to you.
We also provide consultancy in developing Welding Procedure Specification (WPS) for welding of exotic materials as well as for complex structures and process equipments.
Our knowledge of welding with exotic materials also helps us is supplying right welding consumables for welding of these exotic alloys.
NICKEL ALLOY WELDING FILLER WIRE
We supply all types of High Nickel Welding alloy filler wire & rods viz: Inconel, Hastelloy, Monel K500, Monel K400 as well as Stellite and Zirconium welding rods/wires.
COBALT ALLOY POWDERS & TIG FILLERS
We supply all types of Cobalt Alloy TIG Filler and Brazing Alloys in various grades viz: equivalent of Stellite 1, Stellite, 6, Stellite 12, Stellite 21, etc.
Also supplied thermal spray powders in Cobalt alloys suitable for Flame spray, HVOF, PTA & Laser.
CONSULTANCY FOR GUARANTEED REDUCTION IN MAINTENANCE COST
We are the first company across the globe to provide consultancy to client companies in bringing a guaranteed reduction in maintenance costs related to the areas of wear and tear.
Equipped with latest in wear n tear technologies and with exposure to more than 70 countries across the globe and an in-depth understanding of the processes at some of the leading wear prone industries across the globe including worldwide supply chain in the areas of wear & tear, SUIGA is well equipped to offer ways and means to reduce your maintenance costs drastically.
SUIGA conducts a complete audit of wear areas within your industry, making an in-depth analysis of wear factors at every surface of components to provide total solutions that keep you ahead of your competitors while optimising efficiency.